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Old 08-24-2012, 07:34 PM   #1
steve4102
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Default My First Cast Bullets

I cast a few 200gr LSWC today. My first attempt at bullet casting. Most of them turned out like the ones on the left. A few of them had imperfections like the ones on the right.

Bottom right was bad and went back into the pot. Top and center right have what I call a "crinkled" look. My question is about the top right crinkled bullet. Do you guys shoot bullets with this type of imperfection or do you throw em back into the pot?


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Old 08-24-2012, 08:05 PM   #2
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Default Re: My First Cast Bullets

The 3 on the left look fabulous. I will be curious what the pro's on the forum say about the top right one.

I can't wait until Christmas when I start casting bullets. It looks like your having fun there.
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Old 08-24-2012, 08:06 PM   #3
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Default Re: My First Cast Bullets

Alot of questions here Steve. How many cavities does your mold have. Of all the bullets in the pic how many were from the same mold,,, if any?
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Old 08-24-2012, 09:25 PM   #4
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Default Re: My First Cast Bullets

It's been quite a few years since I've poured lead with a friend's rig...mainly fishing jigs but I'd do a batch of round balls for my CnB revolver when the supply got low.

The ones on the left look great. All of em on the right I would chuck back in the pot. If it was a jig...no problem. Bullet...I'd melt it down again.
Those top two with the little swirls will be weak...the line is a cold spot where the loead cooled before it had a chance to flow the entire mold.
The lines might just be a surface imperfection or it might be a parting line that goes all the way through. They might hold together or they might not.
Were these some of the first ones and your mold was possibly a bit cold?
Those rounded edges are also indicators of a cold pour....the lead didn't flow into the corners. Actually, the bottom left one looks a bit rounded on the leading edge too.


I used to enjoy playing with the lead pot but I never did get my own setup.
The only pouring I do these days it re-babbiting old machinery bearings...same concept except I just use a little handheld cup and my old cast-iron portable forge table for heat instead of an electric casting pot.

Just make sure you be safe when casting. Adequate ventilation is a must have...and no water anywhere it can splash into the pot!

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Old 08-24-2012, 09:31 PM   #5
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Default Re: My First Cast Bullets

left are great, right have wrinkles; usually mold not heated up enough or lead is not hot enough. I would maybe shoot the top right for practice without much concern but if I saw the lack of definition in the top ring, I would chuck it back into the pot usually. The bigger the bullet, the less little imperfections affect accuracy.

A tiny cavity (especially in the base or inside the grooves) I don't mind in pistol, small wrinkles I don't worry too much until they're very noticeable, lack of sharp edges is usually a trip back into the pot.

top right and bottom right are the best of the worst; the middle right would for certain not be good. Bottom right is better than top right IMO.
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Old 08-24-2012, 09:33 PM   #6
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Default Re: My First Cast Bullets

bottom left is missing a tiny bit on the edges in front ring also, just noticed. Still good though
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Old 08-24-2012, 09:36 PM   #7
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Default Re: My First Cast Bullets

Yep, I would throw those three on the right back into the pot. Not only could the little imperfections make a difference in the weight of the bullet, the gas could escape around the rounded edges and the bottom right one with the "track" in it.

What size bullets are they (diameter)? If they are for a revolver I might even have kept the bottom right if the crimp was rolled and it was crimped below the little "track".
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Old 08-25-2012, 12:58 AM   #8
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Default Re: My First Cast Bullets

Quote:
Originally Posted by 76Highboy View Post
Alot of questions here Steve. How many cavities does your mold have. Of all the bullets in the pic how many were from the same mold,,, if any?
It's just a cheap Lee 2 cavity mold. All from the same mold, but not from the same cavity, I think.

Lead was heated and poured from an old Do-It Mold Hot-Pot I use to make lead head jigs.
http://do-itmolds.com/shop/index.php...ath=4_188_2060

I tested the temp of the lead (once) and it was about 750*, is that good or should it be hotter?

Quote:
What size bullets are they (diameter)?
.452 200gr SWC fpr my 45 acp.

Thanks guys.
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Old 08-25-2012, 01:04 AM   #9
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Default Re: My First Cast Bullets

Don't remember exact temps, but it's relative; if you are frosting right off the bat, you're over temp. If you are getting wrinkles that's fine at first but if you've been casting for a bit then you're likelye under temp. Aluminum molds should be casting good by 30 pours, steel may take upwards of 60-70 pours to heat up perfect.

Bigger (higher cavity) will take a bit longer also but with double cavity, you should be seeing good pours at 30-40 casts max. If not, turn up the furnace. Better to go slightly hot at first to get good pours then back off the temp slowly
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Old 08-25-2012, 01:08 AM   #10
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Default Re: My First Cast Bullets

i'd toss em , if you use a two shot mold its 2 goes and your in front again and agree, too cold when it was poured

pour a bar first , when everything from the melting pot including spout is warm

then pour for projectiles , you can loss a lot of heat that way

get everything warm i normally do two shots ( pours ) to ensure its all good and toss what i have just cast without looking

do a run of ten pours and check , they should all be spot on

your doing fine , its just practice .. and observing and thinking .. and remembering what worked best for you and what you have ..

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Old 08-25-2012, 10:03 AM   #11
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Default Re: My First Cast Bullets

Something I've noticed too is technique with your casting. Some molds prefer a faster pour, some slower, some right at the nipple of the (bottom pour) spout, some with 1/2" of drop. I would find the sweet spot in your pour distance as well as watching the temperature. It could be your melt is not hot enough or your mold. You really want nice crisp edges with the mold completely filled so that you have correct weight and all the driving surface possible.
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Old 08-25-2012, 11:18 AM   #12
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Default Re: My First Cast Bullets

I melted everything down and started over. My little melting pot will get the lead up to 825*+ if I let it sit long enough. I did that, got the mold good and hot and all is well. Not a crinkle or uneven fill in over 200 bullets.

Thanks
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Old 08-25-2012, 12:38 PM   #13
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Default Re: My First Cast Bullets

If you're using a thermometer, drop the temp to 750 degrees or so. Hotter alloy will many times produce small bullets. A lot of casters use a hot plate to maintain an even mold temp. and bring the mold up to operating temp. I've found my Lee molds like to run an alloy 750-800 degrees with a nearly that temp. mold.

Like mentioned above, technique will play a big part in getting good bullets every time. I have one mold that will not produce good bullets when used with a bottom pour, but drops "perfect" bullets with few culls right from the first pour when I use a ladel...
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Old 08-25-2012, 02:32 PM   #14
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Default Re: My First Cast Bullets

yeah, 750' is about where you want to be for the most part. I bottom pour always (just a preference, not because it's any better) and usually hold the mold about 1/2" below the spout. You develop a 'timing' on how long to hold it open to fill the cavity and allow enough overflow for a good sprue puddle on top.

My 6 cavity molds I hold right up to the spout and go down the line, then I run a 'bead' of lead over all the cavity sprues to create only 1 complete leftover piece, much easier to get back into the pot.

I'm itching to try out my new 500gn mold for the .458...
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Old 08-25-2012, 07:35 PM   #15
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Default Re: My First Cast Bullets

You can drop the temp if you add a little tin. I sometimes will add a 24 inch piece of 1/8" round 95/5 solder, that is 95% tin and 5% antimony. That little bit of tin will help fill out the mold very nice.
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Old 08-25-2012, 10:32 PM   #16
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Default Re: My First Cast Bullets

I will run the temp at about 800 for big cals. like 40 s&w on up. 675 for 9mm and 750 for 38/357. Its a lot of just playing around , but when you find that one temp that works for you write it down. Diffrent sizes and weights will have a varence on your temps. Thats what i have found out for myself. I dont go over 800 because if you do at 850-900 the lead will start to put a vapor and a dust in the air. so the lowest temp that it takes to poor good bullets is the best to go. Now i do run the 6 cavity molds from lee. I have found that if you get them a bit to hot for to long they will just slightly warp a bit and will let lead pass and you will have a flat casting peace that you will trim off or just put in your remelt pot. For bullets that look like the one in the upper right i will use for myself for play time or just testing out diffrent powders etc. But for people that buy them from me or that i am doing a shoot or hunting, i would use the ones on the left. The last 2 on the right they hit the melter again. I am not supper picky , but when you get the grove, go and dont stop till you cant take it anymore. I will cast for 4-8 hours just because i have a grove and the bullets are poring well. Its hard to put it down when you get that good poor going. It takes time to get it right. I have had time where i try and try and just give up for the day. Then i will fire it all up a few days latter and presto! it all falls into place. Dont know why it does that, but it does.
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Old 08-27-2012, 08:00 PM   #17
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Default Range Report

My first Home made bullets on paper.
180gr, 10MM, 9.5gr AA #7, 25 yards, DW CBOB.
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Old 08-27-2012, 08:01 PM   #18
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Default Re: My First Cast Bullets

Four mags later.
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Old 08-27-2012, 08:05 PM   #19
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Default Re: My First Cast Bullets

I know the gun can do better than this, but It could be me and not my newly cast bullets. I didn't shoot any other ammo as I wanted to check for leading with my cast stuff. Next time I will test both home grown and commercial and compare for accuracy. BTW, there was no leading after 50 rounds.
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Old 08-27-2012, 08:10 PM   #20
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Default Range Report

Oh, you want to know about the 45 ACP bullets I showed earlier? Why didn't you say so. Here is the first mag, 200gr SWC, 4.9gr WST, DW PM7 BOBTail, 25 yards.
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Old 08-27-2012, 08:11 PM   #21
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Default Re: My First Cast Bullets

This is after 5 mags.
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Old 08-27-2012, 08:12 PM   #22
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Default Re: My First Cast Bullets

There was a little leading, but very minimal and cleaned up with a few swipes with the Chore-Boy.
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Old 08-27-2012, 08:22 PM   #23
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Default Re: My First Cast Bullets

cool!!
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Old 08-27-2012, 08:33 PM   #24
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Default Re: My First Cast Bullets

Quote:
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cool!!
Yeah, I'm most happy about the feeding in my 1911's. The Lee LSWC is a very pointed design and I was worried about how it would feed. Worked great.

The 10MM 175gr(180+gr) TC is very sharp at the tip. Thought this might give me some feeding issues, nope feed perfectly,

I was also pleasantly surprised that there was no leading in the 10. My mix is WW with some (20%) pure lead pipe mixed in.
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Old 08-27-2012, 09:29 PM   #25
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Default Re: My First Cast Bullets

if the section in the case is well fitted , you'd be amazed what you can get away with

should be a decent mix if you can recover some to see how the rifling is on any ( water shots best hope) this will confirm your mix is hard enough

i dont use hardness testers i recover the rounds and check the goove and land marks to see if they are clean or "serrated" looking which means too soft and leaving lead behind
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